DMF Mondeo TDCi 130 Warning Signs ??? - Chad.R : The starter issue as described above (it gets clogged with swarf from the disintegrating DMF and can get stuck) is one tell-tale. One other is a loud clatter and vibration (on top of the usual diesel noises) at idle.
Mondeo Electrical Fault. I have a Mondeo 03 tdci which I am having problems with. The battery light came on and I lost all power so took to mechanic who fitted a new alternator but the battery light stayed on. Mechanic diagnosed a faulty lead from altrnator to battery, so replaced this and battery is now charging but battery light is still on.

hi, mondeo estate 2ltr tdci 2005, overheating problem, changed water pump ok fo 3 weeks, then over heating again but symptoms different, the engine on tickover will reach 90 and stay there all day, un … read more

Had the EGR out today and it was indeed caked with carbon. Blasted it with brake cleaner and gave it a proper scrub, and there has been a noticeable improvement. Much less smoke and soot on a limiter bounce. However, while the valve was out of the way I noticed a 6" split in the hose between the intercooler and EGR, which is definitely where my
Removing the turbo. First off, lets take the downpipe with catalytic converter. You will need to remove a plate held up by 4x 13mm nuts, once removed undo the 2x 13mm bolts on the exhaust clamp and slide the clamp along. Then remove the 2x 13mm bolts that hold the exhaust up these are at the back of the subframe.
Part number is C2S 41382. cheers. 2002 '52. Mondeo 115 TDCi LX estate in Colorado Red. ST alloys,Tailgate spoiler,Facelift Grille.Mudflaps,Front Fogs,Private reg,Body colour door handles,Titanium Bumper protector,Astra rear wiper,Leather steering wheel,console lid, handbrake and interior..Richbrook gearknob,Zetec silver facia,black face clock . 155 117 284 155 234 203 192 348 197

mondeo tdci turbo failure symptoms